Masana'antar baturi tana ɗauka da saurimatasan Laser / juriya welders, kuma saboda kyawawan dalilai. Kamar yadda motocin lantarki (EVs) da tsarin ajiyar makamashi (ESS) ke turawa don yin aiki mafi girma, masana'antun suna buƙatar hanyoyin walda waɗanda suka haɗu da sauri, daidaito, da aminci. Ga dalilin da ya sa matasan walda ke zama ma'aunin gwal:
1. Haɗu da Buƙatun Zane-zanen Batir na gaba
Siriri, Kayayyakin Ƙarfi:
Batirin lithium-ion na yau suna amfani da foils masu bakin ciki (kamar siriri kamar 6-8µm jan ƙarfe da 10-12µm aluminum), waɗanda ke da saurin ƙonewa ko tabo mai rauni tare da na gargajiya.juriya waldi. Laser walda(kamar fiber Laser a1070nm tsawo) yana ba da daidaitattun matakan micron, yana rage lalacewar zafi yayin da yake ƙarfafa haɗin gwiwa (> 100 MPa).
Kalubalen Welding Multi-Layer (misali, Sel 4680 na Tesla):
Walda20+ lantarkiYadudduka a cikin batura kamar Tesla's 4680 yana buƙatar duka sauri da zurfi - ana amfani da tsarin haɗin gwiwa.Laser don sauri, daidai jeri(20+ m/s dubawa) dajuriya waldi ga zurfin, abin dogara Fusion.
2. Warware Rauni na Walda Hanya Daya
Lalacewar waldar Laser:
Gwagwarmaya dakarafa mai nunikamar aluminum da jan karfe (sai dai idan an yi amfani da Laser kore / blue masu tsada).
Mai matukar kulawa gagurɓataccen ƙasa(datti, oxidation)
Matsalolin Welding Resistance:
Rashin daidaito don kayan laushi.
Electrodes sun ƙare da sauri, suna ƙara kulawa.
Me yasa Hybrid yayi nasara:
Laser pre-tsabtace saman, yayin da juriya waldi tabbatar da zurfi, m shaidu-cikakke ga aluminum baturi casings (kamar waɗanda Tesla's Model Y tsarin fakitin).
3. Saurin samarwa & Ƙananan Kuɗi
Ƙarfafa Gudu:
Tsarin haɗin gwiwar na iya yin laser-weld ɗin kabu na 1m a cikin daƙiƙa 0.5 yayin waldawar juriya tana ɗaukar wani haɗin gwiwa lokaci guda-yanke lokutan sake zagayowar da kashi 30-40%.
Kadan Lalacewar, Karancin Sharar gida:
Cracks da raunin haɗin gwiwa suna raguwa sosai, yana rage yawan tarkace daga ~5% zuwa kasa da 0.5%- babbar yarjejeniya ga gigafactories.
Kayan Aikin Dadewa:
Laser tsaftacewatsawon rayuwar lantarki uku, rage farashin kulawa.
4. Haɗuwa Tsananin Tsaro & Ka'idodin Biyayya
Hana Guduwar Thermal:
Hybrid waldi ya tabbatarzurfin shiga (≥1.5mm don aluminum),haifar da hatimin iska wanda ya wuceGwajin leak helium (<0.01 cc/min).
Cikakkun Bayanan Bayanan (An Shirye Masana'antu 4.0):
Real-lokaci saka idanu naikon Laser (± 1.5%)kumajuriya halin yanzu (± 2%)haduFarashin 16949bukatun ingancin mota.
5. Labaran Nasarar Duniya Na Gaskiya
Layin Tesla na 4680:Yana amfani da IPG lasers + Miyachi juriya walda don cimma> 98% yawan amfanin ƙasa a 0.8 seconds kowace weld.
Fakitin Batirin CTP na CATL:Haɗaɗɗen walda yana ƙarfafa mahaɗin jan ƙarfe mai bakin ciki da 60%.
Batirin Blade na BYD:Guji warping a cikin dogon tsari sel godiya ga matasan walda.
Layi na ƙasa: 'Yan Wedbrid Weelders sune makomar gaba
Wannan ba kawai yanayin ba ne - wajibi ne don:
✔ Sirara, batura masu ƙarfin ƙarfi
✔ Mai sauri, ingantaccen samarwa
✔ Haɗu da ƙa'idodin aminci na yau
Nan da 2027, ana sa ran kasuwar waldawar batura ta duniya za ta kai dala biliyan 7+, tana ƙaruwa da ~25% kowace shekara. Kamfanonin da suka yi watsi da wannan haɗarin motsi suna faɗuwa a baya cikin farashi, inganci, da inganci.
Kuna son ƙayyadaddun bayanai akan ingantattun injunan waldawa matasan? [ Tuntube mu don shawarwarin masana!]
Bayanin da Styler ya bayar akanhttps://www.stylerwelding.com/don dalilai na gabaɗaya ne kawai. Duk bayanan da ke kan rukunin yanar gizon an bayar da su cikin aminci mai kyau, duk da haka, ba mu yin wakilci ko garanti kowane iri, bayyana ko bayyana, dangane da daidaito, dacewa, inganci, aminci, samuwa ko cikar kowane bayani akan rukunin yanar gizon.
BABU WATA SHARI'A BA ZA MU SAMU ALHAKI A GAREKU NA DUK WATA RASHI KO LALACEWAR WATA IRIN DA AKE SAMUN SAKAMAKON AMFANI DA SHAFIN KO DAGE GA DUK BAYANIN DA AKA SAMU A SHAFIN. AMFANI DA SHAFIN DA DOGARANSA AKAN DUK WANI BAYANI AKAN SHAFIN KAWAI NE AKAN HATTARAN KA.
Lokacin aikawa: Satumba-03-2025
